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Hi. The first thing that comes to mind is the pullup resistor on the MCLR pin. You need a 10K pullup or so on the MCLR. This sounds like you have a sensitive floating input, and this came to mind immediately. You say you have the 1 meg resistor in the oscillator (crystal, right?), but what about the 20 to 22pF caps? Also you have to have the right kind of crystal, but I'm hazy on which you want, series or parallel. And be sure the crystal and support circuits are close to the processor. You might want to search the old forum for "crystal" or something. Or call BasicMicro's tech support. Did you try to copy the OEM board's circuitry when you set up the new board? And of course there's all the usual problems, like feeding inputs to outputs, noisy motors, sudden current surges, arcing switches, and things like that.
'Luck on your project. kenjj
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